1. Understanding Lewmar EVO Winches
Lewmar is a trusted name in marine hardware, and their EVO range stands out for its reliability, ease of maintenance, and innovative features. Before embarking on a Lewmar EVO electric winch conversion, it’s important to grasp the fundamental design and functionality of the EVO series:
- Durability: Made with robust materials designed to endure marine conditions.
- Simplicity: EVO winches feature accessible servicing points and minimal moving parts for easy upkeep.
- Versatility: The EVO line includes various sizes to accommodate different boat designs and sailing requirements.
2. Why Convert Your Lewmar EVO Winch to Electric?
Converting your Lewmar EVO winch to electric is more than just a convenience—it can significantly enhance your time on the water. Here are the top reasons why boat owners choose an electric upgrade:
- Reduced Effort: Electric winches handle the heavy lifting, saving both energy and time.
- Improved Safety: Automating line handling helps lower the risk of injuries, especially in high winds or rough seas.
- Precision Control: Electric winches offer smoother, more consistent tensioning for sails and lines.
- Long-Term Investment: While there’s an upfront cost, an electric winch can boost resale value and reduce physical wear on the user.
3. Step-by-Step Conversion Process
Converting a Lewmar EVO winch to an electric model requires careful planning and the right tools. Always consult your winch manual and ensure you follow safety guidelines.
3.1 Gather Your Materials
- Lewmar EVO electric conversion kit (specific to your winch model)
- Appropriate mounting hardware
- Power cables, connectors, and marine-grade wiring
- Drill and relevant drill bits
- Marine sealant
- Safety gear (gloves, safety glasses)
3.2 Remove the Existing Winch
Carefully remove the old, manual winch according to your Lewmar EVO instructions. Keep all screws and washers in a safe place. Clean the area to ensure a proper surface for the electric winch base.
3.3 Install the Electric Motor and Gearbox
Follow the Lewmar EVO electric conversion kit instructions, attaching the motor and gearbox to the winch drum. Ensure proper alignment to avoid gear damage and confirm the rotation direction aligns with manufacturer guidelines.
3.4 Wiring and Electrical Connections
- Route the power cables from the battery or power source to the electric winch location.
- Use marine-grade wiring to resist corrosion.
- Secure the connections with waterproof connectors and seal any openings with a marine sealant.
3.5 Test the Winch
Once all connections are made, test the electric winch without load first. Verify smooth operation, and then test with a light load to ensure everything is functioning correctly.
3.6 Reassemble and Secure
Reinstall all winch components, including the drum and top cap. Tighten bolts according to the recommended torque. Double-check your wiring, ensuring no cables are crimped or exposed.
4. Maintenance Tips for Your Lewmar EVO Electric Winch
Routine maintenance will keep your electric winch running smoothly and extend its lifespan. Here are some best practices:
- Regular Inspection: Check for corrosion, loose connections, or worn parts every few weeks.
- Lubrication: Use Lewmar-approved lubricants on gears and bearings to reduce wear.
- Electrical System Checks: Inspect wiring for signs of deterioration or damage, and replace as needed.
- Annual Servicing: Schedule a thorough inspection or professional service at least once a year.
5. Final Thoughts on Lewmar EVO Electric Winch Conversion
A Lewmar EVO electric winch conversion is a game-changer for anyone seeking to enhance their sailing experience. By carefully following the conversion steps and committing to regular maintenance, you’ll enjoy smoother sail handling, improved safety, and a more enjoyable time on the water. If you are ever unsure about the process, consult a professional or the official Lewmar guidelines for reliable assistance.
Ready to Upgrade?
If you’re looking to optimize your deck and make sail handling a breeze, consider converting your Lewmar EVO winch to an electric model. Explore official Lewmar resources or consult our marine specialists to find the best kit for your boat.
